Sunday 4 July 2010

Yokogawa Centum CS Field Control Station


Field Control Station
·      High Reliability
  • Pair and Spare redundancy
·      Input and Computation of Floating-Point Data
·      Reduced wiring costs through Remote I/O
·      Standard Function Blocks (PID, Seq. Table, Logic Charts, SFC, etc.)
·      High capacity due to RISC Processor
·      Direct Connection of Subsystems
  
Application Size of FCS

FCS Optional Software Package

Pair and Spare Redundancy
§  Error detection improvement
§  Bumpless Transfer ( Control Computation is always proceeding on standby side )
§  Memory + ECC

Installation Control Cabinets

Control Signals
·      Single Loop Integrity
·      Free arrangement of Inputs and Outputs
·      Reduction of spare parts
·      No signal conditioners required
·      Modules configurable from engineering platform

I/O Level Redundancy
·         Analog Input: Dedicated Function Block

·         Analog Output: Additional Output Card


 I/O Modules (1)
·         Current/Voltage Input
·         mV, Thermocouple, RTD Input
·         Pulse Input
·         Current/Voltage Out
·         Field bus (future)

·         Voltage Input
·          mV Input
·         RTD Input
·         2-wire transmitter input
·         4-20 mA Output


I/O Module (2)
·         16 -pt. Input (isolated)
·         16 -pt  Output (isolated)
·         32 -pt.  Input
·         32 -pt.  Output


·         16 -pt. Input
·         16 -pt. Output


I/O Module (3)
·         16 -pt. Input (isolated)
·         16 -pt  Output (isolated)
·         32 -pt.  Input
·         32 -pt.  Output

·         RS-232C
·         RS-422
·         RS-485

Engineering
Off line engineering without Target Hardware


Choice of Engineering Environments


Configuration Testing



Control Area, Control Block
·      P&ID Compatibility
·      Control Block  (Max. 4096/FCS)
·      Control Drawing (MAx. 255/FCS)
·      Control Area (Max.8/FCS)



Control Area’s

·      Control function loading, builder operation and test operation can be done on each control area.

Control Drawing

·      Function blocks of regulatory control and sequence control can be on the same drawing
·      Free to exchange signal between drawings
·      Loop configuration and function blocks can be registered as a module.
·      The control drawing can be displayed on the operator station dynamically

Faceplate Block

·      Providing a faceplate per compound block control for operators
Internal Data (1)
Ø Feature
·         Processed as engineering unit data in system
Ø Purposes
·         to process data in standard format (Floating-point format as specified by IEEE754)
·         to improve arithmetic precision
·         to eliminate normalized numbers
Ø Data flow
·         Process Input : Engineering unit conversion data at input module
·         Between function block : Engineering unit data transmission and receiving
·         Calculation in function block            : Engineering unit data
·         Process Output                                    : 0-100% data

Internal Data (2)


Function Blocks

Control Block Library


Regulatory Control Block
·      Input Processing
·      Square root extraction
·      Pulse train input
·      Digital filter
·      Totalizer
·      PV overshoot function
·      Calibration
·      Alarm Processing


Control Block - PID
·      Control calculation processing
·      Control algorithm (PID)
·      Nonlinear gain
·      Control output action    (velocity type, positional type)
·      Direction of control action    (positive or negative action switching)
·      Reset limiter
·      Dead band
·      Control Period
·      I/O compensation
·      Input tracking
·      Set point limiter
·      Set point pushback
·      Bumpless switching
·      Initialization manual
·      Control hold
·      MAN fallback
·      AUT fallback
·      Computer backup
·      Mode conversion interlock
·      PRD mode action


Regulatory Control Block - MLD Manual Loader Block
·      Output processing
·      Output signal conversion
·      Output limiter
·      Output velocity limiter
·      Output tracking
·      Output range tracking
·      Manipulated output index
·      Pulse width output


Regulatory Control Block - Batch Set Block




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